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The repetitive impact wear of steels for hydro-powered mining machinery

The repetitive impacting of solid components in industry can result in wear damage which may significantly limit service life. Impact wear problems have been encountered in hydro-powered stoping equipment (eg rockdrills and impact rockbreakers) developed for deep level gold mining in South Africa. T...

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Main Author: Fricke, Roland
Other Authors: Allen, Colin
Format: Thesis
Language:English
Published: Centre for Materials Engineering 2016
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access_status_str Open Access
author Fricke, Roland
author2 Allen, Colin
author_browse Allen, Colin
Fricke, Roland
author_facet Allen, Colin
Fricke, Roland
author_sort Fricke, Roland
collection Thesis
description The repetitive impacting of solid components in industry can result in wear damage which may significantly limit service life. Impact wear problems have been encountered in hydro-powered stoping equipment (eg rockdrills and impact rockbreakers) developed for deep level gold mining in South Africa. This research project was a study of the repetitive impact wear of reciprocating valve components (eg poppet valves within the impact rockbreaker) under simulated conditions. A laboratory apparatus, capable of producing impacts varying in energy from 2 - 5 J and varying in frequency from 5 - 50 Hz in an aqueous environment (distilled water), was designed and built for this purpose. Impact tests were conducted in order to: a) rank materials according to impact wear resistance, b) to determine modes and mechanisms of wear, c) to determine material, microstructural, design and operating parameters of importance in minimising wear, d) to make recommendations concerning the above, to facilitate productivity and longlife of poppet valves within impact rockbreakers. The materials selected for testing (817M40, 1210 and AISI 304, AISI 431 and AISI 440C) are steels currently used by the gold mining industry in different applications and known to perform satisfactorily in service. These materials are not all ideally suited to application in valves. They were chosen in order to illustrate how different steel compositions, microstructures and heat treatments influence the rate and mode of wear.
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institution University of Cape Town (South Africa)
language eng
last_indexed 2026-06-10T12:34:14.045Z
license_str Not specified — see source repository
provenance_str_mv Harvested via OAI-PMH from UCTD — University of Cape Town Open Access Repository
publishDate 2016
publishDateRange 2016
publishDateSort 2016
publisher Centre for Materials Engineering
publisherStr Centre for Materials Engineering
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source_str UCTD — University of Cape Town Open Access Repository
spelling oai:open.uct.ac.za:11427/18214 The repetitive impact wear of steels for hydro-powered mining machinery Fricke, Roland Allen, Colin Ball, Anthony Materials Engineering The repetitive impacting of solid components in industry can result in wear damage which may significantly limit service life. Impact wear problems have been encountered in hydro-powered stoping equipment (eg rockdrills and impact rockbreakers) developed for deep level gold mining in South Africa. This research project was a study of the repetitive impact wear of reciprocating valve components (eg poppet valves within the impact rockbreaker) under simulated conditions. A laboratory apparatus, capable of producing impacts varying in energy from 2 - 5 J and varying in frequency from 5 - 50 Hz in an aqueous environment (distilled water), was designed and built for this purpose. Impact tests were conducted in order to: a) rank materials according to impact wear resistance, b) to determine modes and mechanisms of wear, c) to determine material, microstructural, design and operating parameters of importance in minimising wear, d) to make recommendations concerning the above, to facilitate productivity and longlife of poppet valves within impact rockbreakers. The materials selected for testing (817M40, 1210 and AISI 304, AISI 431 and AISI 440C) are steels currently used by the gold mining industry in different applications and known to perform satisfactorily in service. These materials are not all ideally suited to application in valves. They were chosen in order to illustrate how different steel compositions, microstructures and heat treatments influence the rate and mode of wear. 2016-03-28T14:21:25Z 2016-03-28T14:21:25Z 1991 Master Thesis Masters MSc (Eng) http://hdl.handle.net/11427/18214 eng application/pdf Centre for Materials Engineering Faculty of Engineering and the Built Environment University of Cape Town
spellingShingle Materials Engineering
Fricke, Roland
The repetitive impact wear of steels for hydro-powered mining machinery
thesis_degree_str Master's
title The repetitive impact wear of steels for hydro-powered mining machinery
title_full The repetitive impact wear of steels for hydro-powered mining machinery
title_fullStr The repetitive impact wear of steels for hydro-powered mining machinery
title_full_unstemmed The repetitive impact wear of steels for hydro-powered mining machinery
title_short The repetitive impact wear of steels for hydro-powered mining machinery
title_sort repetitive impact wear of steels for hydro powered mining machinery
topic Materials Engineering
url http://hdl.handle.net/11427/18214
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